Powder plant

KM Industrieservice Vorbehandlung KM Pro

Pretreatment system for wet chemical cleaning of workpieces to be coated - NEW -

As a leading manufacturer of systems for surface technology, we offer you an almost limitless portfolio for powder coating applications. At our location in 47669 Wachtendonk, we put your individual needs into practice and produce your desired concept.

Thanks to our own production for almost all components, we are flexible and can respond specifically to your requirements. With us, you not only get your ideal powder coating system - we also have comprehensive user expertise at your side to support you with all questions about surface technology.

Every item offered here is manufactured especially for you. Regardless of whether it is a large or small project - we supply complete systems from a single source, according to your ideas.

We look forward to hearing from you and implementing your ideas together!

Here we offer you our newly manufactured VBH KM Pro pretreatment system for part dimensions of up to 4,000x1,400x2,000mm.

System description:
Pretreatment system for wet-chemical cleaning of workpieces before coating using the 3-zone process + nozzle line for loss.

Equipment:
-Washing stations for up to 2 traverses in one cleaning cycle
-3 rails (1 middle, 2 side washing stations)
-Washing ring with removable middle nozzle line (Info: The middle nozzle line is used when 2 rails with flat workpieces are to be cleaned at the same time; without the middle nozzle line, wider workpieces can be moved in and cleaned on the middle guide rail.)
-4 washing zones (degreasing circuit, 1st rinse (pre-rinse) circuit, 2nd rinse (final rinse) demineralized water cascading to degreasing basin 1
-final spray ring (zone 4) for passivation in the no-rinse process when pulling out the goods carriers (duration of fogging adjustable) Passivation is injected into demineralized water. Inlet in basin 1.
-2 storage containers made of stainless steel including level monitoring (sink 1 + demineralized sink)
-1 stainless steel container insulated, as electrically heated, including level monitoring (degreasing)
-Drain taps on the basins for disposal, cleaning and new preparation
-Supply of the VE water requirement via mixed bed cartridges
-Exhaust fan to remove the water vapor to the outside including exhaust pipe
-Cabin made of stainless steel
-Loading via double-wing door
-Operating terminal (PLC controlled) outside the washing cabin
-Control via PLC and touch display including remote maintenance module
-Intuitive, illustrated operation for quick and easy handling

Suitability:
-particularly for flat workpieces, as the use of the central line means 2 product carriers can be cleaned at the same time
-Frames and uncomplicated, open geometries up to a maximum of 1,000 mm wide can also be cleaned well
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Advantages:
-Personnel-free, automatic cleaning, within approx. 20 minutes.
-optimal adhesion properties especially for the subsequent coating
-fully parameterizable process program from KM Industrieservice, thus completely flexible for changed chemical systems
-lifetime support and spare parts availability from KM Industrieservice
-cost-effective pretreatment solution with service life-optimized tank quality, thus also cost-effective wastewater disposal

We can send you a video link to this system on request.

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